Tag Archives: homebrew

A 300 Watt DC Power Supply for a QRO AM Transmitter

This post describes construction of a 300 watt DC power supply for use in a 150 watt Class D AM transmitter. The transmitter design calls for about 150 volts DC at 2 amps continuous and up to 4 amps peak. This post describes the 240v mains DC supply. The switch mode regulator is described in another post. The other modules in this QRO transmitter project are to follow.

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A 300w switching regulator for a QRO AM transmitter power supply

Laurie VK3SJ is an accomplished RF designer and homebrewer in Melbourne’s 160m scene. You can hear his excellent AM signal regularly on the 160m AM Coffee Break net most weekdays. Laurie has spent a great deal of time experimenting with Class D, E and Pulse Width Modulators. He has an interesting Class D AM transmitter design with a pulse width modulator. Laurie’s design has been built by Wayne VK3ALK, who I met online in the Class E Forum on AMFone. After lots of emails and a few calls with these homebrew AM experts, I decided to proceed with my build of a VK3SJ AM transmitter for 160m.

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A Pulse Width Modulator for the FAT5 160M Class E Transmitter

After a few months of operating my FAT5 160m AM Class E transmitter with its linear modulator, it was time to try Dave and Eric’s Pulse Width Modular module (PuWMa). This is a PWM using the Texas Instruments’ UCC25701 PWM chip, with TC4421 drivers and IRF640 switching FETs, followed by the obligatory Low Pass Filter to clean the 170kHz AC off the modulated DC.

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Summit Prowler 6: A pocket-sized SSB/CW transceiver for 80, 40, 30 and 20m

Peter DK7IH is a master of compact homebrew transceivers. I’ve been reading his excellent blog where he chronicles more than half a dozen homebrew HF transceivers and related projects. Most are compact SSB superhet transceivers with digital VFOs, AGC, metering and PAs in the range 5 to 50 watts. A few of these rigs are just so remarkably tiny I wonder how he has the persistence and patience, not to mention how he gets them stable. With Peter’s fine examples in my head, I started daydreaming about a compact SSB/CW transceiver, hoping to go a fair bit smaller than my slightly chunky attempt at a hand-held from last year.

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160m 100W Class-E AM transmitter (FAT5)

The FAT5 project is a 100 watt Class E AM transmitter from Dave GW4GTE and Eric GW8LJJ, dating back to 2011. The name derives from Dave’s desire to design a 100 watt AM workhorse using contemporary FETs to rival the ubiquitous AT5, a widely used war surplus boat anchor for low band AM.

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Homebrew 50 watt amplifier for 80-17m (W6JL)

Don W6JL’s 50 watt FET amplifier is a popular afterburner for FT817s and other QRP rigs and exciters. Don won the QST Homebrew contest in 2009 with this design. The amp offers a useful order of magnitude (12dB) power lift over QRP levels, and apart from the power FETs can be built from an averagely stocked junk box. The FETs are commonplace and cheap — they can be bought for as little as 98c each!

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Getting Owen KJ6AKQ/VK3EAR on air

September 2018: I ‘met’ Owen KJ6AKQ on Twitter, I cant recall exactly how or when, maybe 6 months ago. He was a KJ6 who had landed (with family) for work in Melbourne, with a KX3, a real ‘ham sensibility ‘, and an obvious desire to get back into the hobby. But living in an inner city townhouse was going to cramp his style somewhat. After finding how to take out a VK3 callsign he registered VK3EAR. Callsign, rig, but no antenna. I knew he was itching to get on air when he started calling CQ on Twitter.

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A compact Arduino, si5351 VFO with Keyer and OLED display

The remarkable compact transceivers of Peter DK7IH inspired me to dream up a compact transceiver of my own. This project would be an experiment on a shirt-pocket scale — not as dense as some of Peter’s rigs, but small on my scale. Starting with the PLL VFO/controller along the familiar lines of Raduino (Arduino Nano and si5351), I sketched out a physical design, and it became clear that the display choice would dictate the size of this module. Where small displays are concerned, there’s only one option … OLED.

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A scratchbuilt G6LBQ BiTx ‘Walkie-Talkie’ for 40 and 20m SSB/CW

After completing a 6-band SSB/CW QRP transceiver (Summit Prowler IV) I found myself thinking about a more compact QRP SSB/CW rig for SOTA, with two of the main day-time SOTA HF bands (40/20m). The design driver this time was to try a different ‘form factor’ — I wanted a rig with a narrow and long case, such that it would easily slide inside a backpack, and on a summit sit vertically against a rock or be hand held. All my SOTA rigs so far use both front and back panels for connections and controls, so they need to sit level on a horizontal surface. As most rocks or tree stumps are low, you can’t easily read the display. Some designers get around this by putting the display on the top of the box, a sensible adaptation but one that makes the rig look like a flounder. Because I spend a lot of time building and using these radios at home on the shack bench as well as on a summit, I wanted a design for use in both situations.

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Scratch-built 8-band HF/6m transceiver (EI9GQ) – Part 1 Receiver

Eamon EI9GQ’s book (‘Building a Transceiver’, RSGB 2018) started me down the path of another modular transceiver project. For this build I wanted to continue working with surface mount but without the compulsion to pack it all in tight. More space and the freedom to replace a module later. It would be a Shack Sloth rig (a base station), not a Summit Prowler, so the space, weight and power budget shackles fell off from the start.

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